Pallet Boxes

Pallet boxes to maximise efficiency and minimise transport

The broad range of heavy-duty cardboard pallet boxes designed and produced at Manor Packaging ensures you have a great degree of flexibility in the shipping and packaging of your goods throughout the UK, Europe and globally. Our extensive selection of pallet boxes is designed to be a cost-effective solution for storage and transport, particularly for shipping heavy items and bulk goods.

Pallet box options include both standard UK sizes and bespoke designs perfect for transporting goods securely. The standard sizes, including standard or europa pallet footprints, are all manufactured from a durable, double-wall cardboard and include full container (1070 x 870 x 900 internal), half container (1070 x 870 x 550 internal), full Europa (1170 x 770 x 660 internal) and half euro (770 x 570 x 660 internal). We also offer sleeve and tray systems (cap and sleeve) which are designed to fit perfectly onto a standard pallet.

Bespoke solutions can be designed to a wide range of sizes, utilising a broad range of material grades and wall boxes configurations, and may include options such as a drop front to ease loading via forklift or pallet truck. Whether you require a standard 1200 x 1000 UK base or a 1200mm x 800mm Euro base, we have the capabilities to manufacture it.

The design team of packaging experts at Manor Packaging can work with you to ensure that your cardboard boxes and pallet boxes are fully fit for purpose to support you in optimising your supply chain pack efficiencies. We can guide you through the various types of pallet boxes available, ensuring you get the right packaging materials for your specific application.

As a leading UK manufacturer of pallet boxes for export, we include the provision of approved and certified heat treated wooden pallets (to ISPM15 standard), required for the export market. This ensures your export pallet crates and crates meet all international shipping regulations, unlike standard timber pallets which may face customs delays.

Key Features of Our Pallet Boxes

Our pallet boxes are designed to be robust, versatile, and easy to use. Whether you need a standard box size or a custom design, our products offer extra protection for your goods, and are often a superior alternative to used pallet boxes which may lack structural integrity.

• Heavy-Duty and Durable: Made from high-quality double-wall cardboard, our boxes are designed to withstand heavy loads to withstand heavy loads and the rigours of transport, making them highly durable.
• Stackable for Efficient Storage: The structural integrity of our pallet boxes makes them ideal for use in pallet racking and stacking, helping you to maximise your storage space on any standard rack.
• Easy to Assemble: To save on space and shipping costs, our pallet boxes are delivered flat packed and are designed to be quick and easy to assemble.
• Versatile Designs: We offer a suitable for a wide range of styles, including conventional pallet boxes, bulk boxes, and cap and sleeve pallet boxes (octabins), providing a cost-effective way to transport large quantities. Options include feet or rails to suit your logistics setup.
• Secure Transportation: These storage containers designed for stability ensure that your products remain safe during transit.

Packaging Solutions for Every Industry

We provide specialist solutions for a variety of sectors that require robust and reliable pallet boxes:

• Logistics & Distribution: Our boxes are essential for distribution centres that process high volumes of goods, serving as efficient shipping containers designed for optimal palletisation and high throughput.
• Industrial & Manufacturing: For heavy industry, our durable pallet boxes provide crucial protection for valuable components, engineered to withstand tough supply chain conditions. We hold large stocks of heavy-duty materials to meet demand.

• Food & Agriculture: We offer solutions for food manufacturing and bulk handling of ingredients and fresh produce, including designs with water-resistant coatings for chilled environments or easy to clean liners.
• Export & International Trade: For global shipping, we supply ISPM15-certified heavy-duty transit packaging and timber included to withstand the demands of sea freight. Pallet boxes are used extensively to replace metal or plastic bins in one-way export trips.

Frequently Asked Questions

What are pallet boxes used for?

Pallet boxes are perfect for bulk storage and the movement of goods. They are commonly used in a wide range of industries, used for shipping large quantities of products efficiently and securely. Our large cardboard solutions are ideal for heavy items that need protection.

Are your pallet boxes stackable?

Yes, our durable corrugated boxes are designed to be stackable and fit standard pallet racking systems. This helps to save valuable storage space in warehouses and during transportation and storage.

Do you offer standard UK and Euro pallet sizes?

We do. We stock a range of cardboard pallet boxes in two sizes: standard (1200 x 1000 mm) and Euro (x 800mm). We can also create bespoke box sizes to fit your specific requirements. Pallet boxes are available in various FEFCO styles to suit your loading needs.

Do you offer plastic pallet boxes?

While our primary focus is on corrugated cardboard packaging, we can consult with you on the best materials for your needs. While some industries use high density polyethylene (HDPE) or polyethylene boxes, corrugated options often offer better sustainability and lower costs. We may include sourcing plastic or timber pallet boxes depending on the application.

How are your pallet boxes made?

Pallet boxes are made using high-performance corrugators and precision die-cutting machinery to ensure exact dimensions for boxes and pallet compatibility. This ensures every pallet boxes and pallets combination is stable.